Pe Filler Masterbatch Product Description
PE Filler Masterbatch is a specialized additive used in the production of polyethylene (PE) products. This masterbatch is designed to enhance the properties of PE by incorporating a high percentage of filler materials, typically calcium carbonate or talc. The primary purpose of using PE Filler Masterbatch is to reduce production costs while maintaining or improving the physical properties of the final product. It is particularly beneficial in applications where weight reduction and cost efficiency are critical.
The masterbatch is produced through a controlled process that ensures uniform dispersion of the filler within the polymer matrix. This results in improved mechanical properties, such as tensile strength and impact resistance, as well as enhanced processing characteristics. PE Filler Masterbatch is compatible with various PE grades and can be used in a wide range of applications, including packaging, automotive components, and consumer goods.
Key Features:
- Cost-effective solution for reducing material expenses
- Improved mechanical properties of the final product
- Enhanced processing characteristics
- Compatible with various polyethylene grades
- Environmentally friendly options available
Uses of PE Filler Masterbatch:
- Packaging: Used in the production of bags, films, and containers to reduce weight and cost.
- Automotive: Applied in manufacturing interior and exterior components for weight reduction and improved durability.
- Consumer Goods: Utilized in household items, toys, and other products where cost efficiency is essential.
- Construction: Employed in the production of pipes, sheets, and other construction materials.
Technical Data
| Property | Value |
|---|---|
| Filler Type | Calcium Carbonate / Talc |
| Carrier Resin | Polyethylene (PE) |
| Filler Loading | 30% – 70% |
| Melt Flow Index (MFI) | 1 – 5 g/10 min |
| Density | 1.5 – 2.5 g/cm³ |
| Color | Natural / Custom Colors |
| Processing Temperature | 180 – 220 °C |
| Recommended Dosage | 10% – 50% based on application |
| Compatibility | LDPE, HDPE, LLDPE |
| Shelf Life | 12 months |
Benefits of Using PE Filler Masterbatch:
- Cost Reduction: Significantly lowers the cost of raw materials.
- Weight Reduction: Helps in producing lighter products without compromising quality.
- Enhanced Performance: Improves the mechanical properties of the final product.
- Versatility: Suitable for a wide range of applications across different industries.
By incorporating PE Filler Masterbatch into your production process, you can achieve a balance between cost efficiency and product performance, making it an ideal choice for manufacturers looking to optimize their operations.